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Q 1. Uneven emulsification:
A Insufficient shear force or inadequate stirring in the emulsifying machine may result in uneven emulsification, leading to a gritty texture or oil-water separation in the cream.
Cosmetic raw materials often contain ingredients of different viscosities and densities. The stator rotor homogenizer developed and designed by Immay has a strong high shear force to ensure uniform mixing of the oil phase and the water phase to produce a stable emulsion.
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Q 2. Low emulsification efficiency:
A Poor design or configuration of the emulsifying machine may lead to low emulsification efficiency, especially for specific formulations.
The diversity and complexity of cosmetic raw materials require the design of emulsifiers to be adaptable and flexible, especially for specific formulas (containing high viscosity ingredients, high concentrations of active substances or formulas that require specific textures). Immay can design different styles of rotor stator homogenizers according to the needs of the formula to meet different process requirements. For example: for cosmetics containing a high proportion of solid particles, such as scrubs, rotors with special gaps and shapes can be designed to provide sufficient shear force to disperse the particles.
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Q 3. Difficult vacuum emulsifier mixer cleaning:
A Inadequate cleaning and disinfection of the emulsifying machine can affect product quality and even cause cross-contamination.
Immay's hydraulic lifting vacuum homogenizer features a design with easily removable and cleanable components, ensuring thorough cleaning and disinfection before product changeovers. Additionally, our cosmetic cream mixer machine is equipped with CIP nozzles, allowing for automated cleaning operations once connected to an automatic cleaning system.
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Q 4. Mismatched high shear mixer capacity:
A The capacity of the emulsifying tank may not align with production needs, resulting in inconsistency or low efficiency during batch production.
We can design emulsifiers that meet customers' process and capacity requirements well.
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Q 5. Emulsifier maintenance issues:
A Improper maintenance of the cosmetic cream making machine can lead to mechanical failures, affecting production schedules and product quality.
Most parts of Immay vacuum mixer daopt well-known brand parts, which are with stable working and reliable quality character.
However, Identifying and replacing worn or damaged parts promptly is essential to avoid disruptions in production.
Immay provides training to ensure operators can use the equipment correctly and follow maintenance procedures.
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Q 6. Unstable temperature control of the ointment mixer:
A Instability in temperature control during the emulsification process can impact emulsification effectiveness and product stability.
Temperature is a crucial factor in the emulsification of cosmetic creams, affecting how emulsifiers work, the solubility of fats, and the stability of the emulsion. Maintaining optimal temperatures requires reliable heating and cooling systems.
Immay's cosmetic cream emulsifier is equipped with a advanced temperature control system. This ensures a stable temperature throughout the emulsification process, essential for consistent and high-quality products. Precise control of heating and cooling allows the emulsifier to disperse fats effectively at the correct temperature, ensuring product stability and avoiding damage to heat-sensitive ingredients. This control and precision enhance the emulsification process, leading to superior cosmetic cream products.
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Q 7. The paste surface is uneven texture, instability in consistency, and oxidize:
A As cosmetic mixer machine manufacturer, we deeply understand the importance of the vacuum system in cosmetic production. Immay's high viscosity mixer for industrial use feature a vacuum system that not only eliminate bubbles from raw materials but also enhances the blending of fats and water. This improves product quality, optimizes production processes, and ensures production efficiency, providing significant advantages.
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Q 1. Suitable for Various Cream Product Productions
A Cosmetic creams require high stability, a fine texture, and excellent emulsification in their raw material mixtures. Immay's industrial-grade cream vacuum emulsifying mxier adopt high shear technology to ensure thorough homogenization, emulsification, breakdown, and mixing of cosmetic ingredients in a short time, making it ideal for the production of various cream products.
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Q 2. Precision Stator-Rotor Structure, Strong Shear Force
A The emulsifying head is mainly composed of a stator and a rotor. The precision-machined rotor blades rotate at high speed, generating strong suction, sucking in different materials and applying shear force.
The materials enter the fine gap between the stator and the rotor under the action of centrifugal force. The bevel design of the stator enhances the shear effect.
Cosmetic raw materials contain components of different viscosities and densities, so the mixing of raw materials affects the stability of the finished product. The cosmetic homogenizer mixer designed by our company is specially developed for cosmetic raw materials. The rotor-stator system can ensure that all raw materials are evenly distributed throughout the mixing process by providing uniform shear force, creating a delicate and smooth cream, bringing your customers a pleasant use experience and bringing you a value-for-money purchase experience.
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Q 3. Variable Speed Mixing to Meet Different Raw Material Requirements
A The cosmetic emulsification process requires high-speed stirring, while the cooling process only needs low-speed mixing. Our cosmetic emulsifier is equipped with precise variable frequency speed regulation systems, which can adjust the speed according to the viscosity and characteristics of different raw materials. By adjusting the speed, operators can optimize the emulsification process, improve efficiency, and ensure the stability and uniformity of the product. 
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Q 4. Vacuum Sealing System for Sterile Production Environment
A Our cosmetic vacuum mixing tank is equipped with a vacuum sealing system that maintains a vacuum during the mixing process. This design significantly reduces unnecessary air incorporation and prevents oxidation reactions, which is crucial for the production of cosmetics with active ingredients. In addition to preventing cosmetic oxidation, the vacuum defoaming function can also bring delicate and shiny cream products.
At the same time, the vacuum system effectively prevents the growth of microorganisms, ensuring that the product production process is carried out in a sterile environment, in line with the hygiene and safety standards of cosmetics. Many skincare product manufacturers prefer our vacuum homogenizing mixer because it delivers uniform and particle-free creams, lotions, ointments, and sunscreens.
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Q 5. Heating and Cooling System to Ensure Quality and Stability
A The raw materials of cosmetics contain water phase and oil phase. The emulsification process mixes these two incompatible raw materials into a uniform emulsion. In this process, heating is required to improve the dispersibility of the emulsifier in the oil-water phase. In the process of adding some additives, cooling is required to prevent the raw materials from decomposing or destroying at high temperatures.
IMMAY's cosmetic making machine is equipped with a heating and cooling system. Heating is mainly done by electric heating or steam heating to heat the interlayer medium (water, heat transfer oil or steam) and heat the materials in the pot. Cooling is done by cooling the temperature in the pot through interlayer cooling water or condensed water. Our emulsifier heating and cooling system ensures the smooth progress of the emulsification process and the stability of the quality of cosmetics.
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Q 6. Accurate and intelligent temperature control system
A During cosmetics production, different raw materials need to be added at a specific temperature to ensure the emulsification effect and the stability of active ingredients. Too high or too low temperature can cause product stratification, deterioration or microbial growth, thus affecting the stability and safety of the final product.
IMMAY's cosmetic cream mixer is equipped with temperature sensors and a control system that can monitor and regulate the temperature in real-time. The operator can set the temperature in advance on the intelligent temperature control system according to the formula requirements. When the temperature in the pot reaches the set temperature, the emulsifier automatically stops heating.
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Q 7. CIP cleaning system, efficient and easy to clean
A Cleaning the vacuum emulsifier is crucial for cosmetic manufacturers as it directly affects production efficiency, product safety, and the workload of operators.
Immay cosmetic vacuum homogenizer emulsifier is equipped with a CIP cleaning ball valve. By connecting to a water source, the cleaning ball valve sprays high-pressure water at 360°inside the pot, ensuring thorough cleaning with no residue. The hydraulic lift vacuum emulsifier can raise the pot lid to a certain height after CIP cleaning, allowing for cleaning of hard-to-reach areas and improving cleaning efficiency.
Both the CIP cleaning system and the hydraulic lifting system can achieve thorough cleaning and improve the cleaning efficiency, thereby ensuring the product quality and production efficiency of cosmetics.
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Q What is vacuum emulsifying mixer?
A The vacuum emulsifying mixer is a type of mixing equipment that is used in the production of cosmetics, pharmaceuticals, and other products that require the emulsification of liquids and solids.
Vacuum mixer machines are mainly divided into two types: hydraulic lift vacuum cream mixers and fixed vacuum cream mixers. The hydraulic lifting vacuum emulsifier machine can choose a volume of 10L-500L, while the fixed vacuum emulsifier machine can choose a volume of 500L-5000L.
The mixer of vacuum cream mixer machine uses a combination of high speed and high shear mixing and vacuum pressure to create a homogeneous mixture of two or more immiscible liquids or solids. The vacuum pressure helps to remove air bubbles in the pot from the mixture, resulting in a smooth and stable product. The mixer usually consists of a mixing vessel, a homogenizer, a vacuum pump, and a heating and cooling system. It is widely used in the production of creams, lotions, gels, ointments, and other similar products.
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Q How does a vacuum emulsifier mixer work?
A An emulsifier mixer machine, also known as a homogenizer mixer machine, mixes two or more incompatible substances (such as oil and water) into a stable product by mechanical force. The following is the introduction of each system and its working principle in the vacuum homogenizer mixer machine:
1. Mixing container: The emulsifier machine has a mixing container for mixing ingredients.
2. High shear homogenizer: The machine has a high speed and high shear homogenizer, which is a rotor-stator system, high speed rotation, generating a strong shear force.
3. Stirring paddle: The stirring paddle is an important mixing part in the pot, which is composed of rotating paddle and fixed paddle, which can accelerate the reaction process.
4. Vacuum system: The vacuum system can remove the air in the mixture, which helps to eliminate the air bubbles in the material to form a more stable product.
5. Heating and cooling systems: The heating and cooling system can precisely control the temperature of the mixture during the mixing process.
6. Control Panel: The mixing machine has a control panel that allows the operator to adjust the mixing speed, temperature, and other parameters.
During the mixing process, the heating and cooling system of our company's vacuum emulsifier mixer machine can precisely control the temperature in the pot, so that the materials can react and mix at the correct temperature, and the high speed homogenizer produced by our company can make the materials in the narrow gap between the stator and the rotor, withstand hundreds of thousands of combined effects per minute, such as hydraulic shearing, centrifugal extrusion, impact tearing, etc., so that the materials are evenly dispersed and emulsified in an instant. The air in the material can be effectively removed during the mixing process, so that the obtained product is free of bubbles and more stable, increasing the competitiveness of your product in the market.
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Q Structure of vacuum emulsification machine
A The vacuum emulsification mixer mainly consists of vacuum resistant containers with heating and cooling jackets.
The vacuum emulsification mixer is composed of multiple units, including an electric control system, hydraulic lifting system, mixing system, vacuum device, heating and cooling system, temperature control system, oil dispersion pot, water dispersion pot, etc. The control panel is the place for all mixer operations, controlling the operation of functions such as heating system, lighting system, vacuum system, and mixing system.
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Q What is the role of a homogenizer in a vacuum emulsifier mixer？
A High shear homogenizer is a key component of vacuum emulsification mixer machine. Due to the high tangential speed generated by the high-speed rotation of the rotor of the high shear homogenizer and the strong kinetic energy brought by the high-frequency mechanical effect, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor. After high-frequency cycling, Thus, two or more incompatible substances (such as oil and water) can be efficiently, quickly, and evenly mixed and emulsified into a fine and more stable high-quality product.
In vacuum emulsification machines, the high shear homogenizer is usually located in the lower or middle part of the vacuum emulsification pot, with a speed range of 0-2900 rpm. The homogenizer's speed can be adjusted according to the requirements of the product process to achieve the ideal emulsification effect.
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Q Vacuum emulsifying machine operation steps
A The operation steps of the Immay vacuum homogenizer mixer machine may vary depending on the specific model, but the following are some general steps to follow when operating the vacuum emulsifier: 1. P reparation: Before operating the machine, ensure that all necessary ingredients and materials are ready and in the correct quantities. Make sure the machine has been cleaned. 2. Setting: Power on the machine, set stirring speed, temperature and other parameters according to product process requirements. 3. Filling: Add the ingredients in turn to the mixing container, making sure to use the correct ratio. 4. Stir: Turn on the machine and begin the mixing process. Low speed wall scraping bottom mixing blade and high speed homogenizer cooperate with each other, so that the material is subjected to shearing, friction, impact and other effects faster and more evenly, decompose the particles in the raw material, reduce their size, and form a stable emulsion. A vacuum system can be opened to remove air from the mixture, and a heating and cooling system can be used to control the temperature. 5. Monitoring: Observe the mixing process through the manhole mirror to ensure that the mixture is emulsified correctly and the temperature and other parameters are within the required range. 6. U nloading: Once the mixing process is complete, turn off the mixing function and unload the mixture from the mixing container. Please ensure that all parts of the machine are properly cleaned and disinfected. 7. Storage: According to product requirements, store the mixture in a suitable container and the correct environment.
When operating the vacuum cream emulsifier mixer, you must follow our operating instructions and safety guidelines to ensure that you operate our equipment safely and effectively. -
Q Precautions for operating vacuum emulsifier mixer
A Operating vacuum emulsifiers requires attention to safety and proper use to ensure the proper operation of the equipment and the production of high quality products. The following are some things to pay attention to when operating vacuum emulsifiers:
1. Read the instructions: Before operating the mixer of the vacuum emulsifier, be sure to read the instructions carefully and be familiar with the functions and characteristics of the equipment.
2. Wear protective gear: Wear appropriate protective gear, such as gloves and lab coats, to protect yourself from any chemicals or materials.
3. Check the equipment: Check the equipment before use to ensure that the equipment is in good working condition and all components are installed properly.
4. Use the right amount of material: do not overload the equipment with too much material, because it will lead to mixer failure and affect product quality.
5. Use the right speed: Use the right mixing speed for the materials to be mixed to ensure that they are mixed correctly.
6. Monitor vacuum pressure: Monitor the vacuum pressure during the mixing process to ensure that it is maintained at an appropriate level.
7. Equipment cleaning: After each use, the equipment should be thoroughly cleaned to prevent pollution and maintain the performance of the equipment.
8. Comply with safety procedures: When operating the vacuum emulsifier, all safety procedures and guidelines should be followed to prevent accidents or injuries.（Each of our vacuum mixers and reactors is equipped with an emergency stop device to ensure safety before leaving the factory. ）
Following these considerations ensures that our vacuum emulsifiers operate safely and efficiently, producing high quality products.
