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Q 1. Suitable for Various Cream Product Productions
A Cosmetic creams require high stability, a fine texture, and excellent emulsification in their raw material mixtures. Immay's industrial-grade cream vacuum emulsifying mxier adopt high shear technology to ensure thorough homogenization, emulsification, breakdown, and mixing of cosmetic ingredients in a short time, making it ideal for the production of various cream products.
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Q 2. Precision Stator-Rotor Structure, Strong Shear Force
A The emulsifying head is mainly composed of a stator and a rotor. The precision-machined rotor blades rotate at high speed, generating strong suction, sucking in different materials and applying shear force.
The materials enter the fine gap between the stator and the rotor under the action of centrifugal force. The bevel design of the stator enhances the shear effect.
Cosmetic raw materials contain components of different viscosities and densities, so the mixing of raw materials affects the stability of the finished product. The cosmetic homogenizer mixer designed by our company is specially developed for cosmetic raw materials. The rotor-stator system can ensure that all raw materials are evenly distributed throughout the mixing process by providing uniform shear force, creating a delicate and smooth cream, bringing your customers a pleasant use experience and bringing you a value-for-money purchase experience.
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Q 3. Variable Speed Mixing to Meet Different Raw Material Requirements
A The cosmetic emulsification process requires high-speed stirring, while the cooling process only needs low-speed mixing. Our cosmetic emulsifier is equipped with precise variable frequency speed regulation systems, which can adjust the speed according to the viscosity and characteristics of different raw materials. By adjusting the speed, operators can optimize the emulsification process, improve efficiency, and ensure the stability and uniformity of the product.
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Q 4. Vacuum Sealing System for Sterile Production Environment
A Our cosmetic vacuum mixing tank is equipped with a vacuum sealing system that maintains a vacuum during the mixing process. This design significantly reduces unnecessary air incorporation and prevents oxidation reactions, which is crucial for the production of cosmetics with active ingredients. In addition to preventing cosmetic oxidation, the vacuum defoaming function can also bring delicate and shiny cream products.
At the same time, the vacuum system effectively prevents the growth of microorganisms, ensuring that the product production process is carried out in a sterile environment, in line with the hygiene and safety standards of cosmetics. Many skincare product manufacturers prefer our vacuum homogenizing mixer because it delivers uniform and particle-free creams, lotions, ointments, and sunscreens.
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Q 5. Heating and Cooling System to Ensure Quality and Stability
A The raw materials of cosmetics contain water phase and oil phase. The emulsification process mixes these two incompatible raw materials into a uniform emulsion. In this process, heating is required to improve the dispersibility of the emulsifier in the oil-water phase. In the process of adding some additives, cooling is required to prevent the raw materials from decomposing or destroying at high temperatures.
IMMAY's cosmetic making machine is equipped with a heating and cooling system. Heating is mainly done by electric heating or steam heating to heat the interlayer medium (water, heat transfer oil or steam) and heat the materials in the pot. Cooling is done by cooling the temperature in the pot through interlayer cooling water or condensed water. Our emulsifier heating and cooling system ensures the smooth progress of the emulsification process and the stability of the quality of cosmetics.
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Q 6. Accurate and intelligent temperature control system
A During cosmetics production, different raw materials need to be added at a specific temperature to ensure the emulsification effect and the stability of active ingredients. Too high or too low temperature can cause product stratification, deterioration or microbial growth, thus affecting the stability and safety of the final product.
IMMAY's cosmetic cream mixer is equipped with temperature sensors and a control system that can monitor and regulate the temperature in real-time. The operator can set the temperature in advance on the intelligent temperature control system according to the formula requirements. When the temperature in the pot reaches the set temperature, the emulsifier automatically stops heating.
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Q 7. CIP cleaning system, efficient and easy to clean
A Cleaning the vacuum emulsifier is crucial for cosmetic manufacturers as it directly affects production efficiency, product safety, and the workload of operators.
Immay cosmetic vacuum homogenizer emulsifier is equipped with a CIP cleaning ball valve. By connecting to a water source, the cleaning ball valve sprays high-pressure water at 360°inside the pot, ensuring thorough cleaning with no residue. The hydraulic lift vacuum emulsifier can raise the pot lid to a certain height after CIP cleaning, allowing for cleaning of hard-to-reach areas and improving cleaning efficiency.
Both the CIP cleaning system and the hydraulic lifting system can achieve thorough cleaning and improve the cleaning efficiency, thereby ensuring the product quality and production efficiency of cosmetics.