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Q 1. Emulsion Stability
A Issue: The emulsifier needs to generate sufficient shear force to break down oil droplets and disperse them evenly in the aqueous phase. Insufficient shear force may lead to incomplete emulsification, potentially resulting in product stratification or poor stability.
Immay’s solution: Immay ensures sufficient shear force by continuously upgrading and optimizing the homogenizing head of the emulsifier.
Operators can adjust emulsification speed and time according to actual conditions to achieve optimal emulsification effects.
Using high-quality emulsifiers, such as lecithin, to enhance emulsion stability.
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Q 2. Temperature Control
A Issue: Temperature control is crucial during emulsification. Excessive temperatures will damage the protein structure in egg yolks, affecting emulsification effectiveness and the final product's texture. Additionally, temperature fluctuations can lead to product spoilage.
Immay’s solution: Immay's industrial mayonnaise mixer features cooling or heating systems that can adjust the temperature inside the mixing tank according to mayonnaise formula process request.
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Q 3. Equipment Cleanliness and Hygiene
A Issue: The cleanliness and hygiene of emulsifiers directly affect product safety. Residual old batch products or inadequate cleaning may lead to cross-contamination, compromising the hygiene quality of the product.
Immay’s solution: Immay’s mayonnaise mixers are equipped with CIP cleaning ball valve to ensure that the emulsifier is thoroughly cleaned before and after use, the cream emulsifier adopts a dumping design, which is convenient for our operators to clean.
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Q 4. Production Efficiency:
A Issue: The operational efficiency of emulsifiers affect overall production efficiency.
Immay’s solution: Immay tailor-made vacuum emulsifying mixer according to mayonnaise processing request, mixing, heating and vacuum defoamation function can be processed at the same time, which greatly increase production efficiency and final cream fineness performance.
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Q 5. Equipment Wear and Maintenance
A Issue: Prolonged high-load operation can result in wear and tear on emulsifiers, affecting their performance, machine maintenance and component replacement affect subsequent production and maintenance costs.
Immay’s solution: Immay’s cream homogenizer mixer adopt brand parts and high-quality stainless steel material, which is stable working and durable lifespan, what’s more, the machine is with free maintenance.
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Q 6. Formula Adjustment
A Issue: Different mayonnaise formulations may require different emulsification conditions. Adjusting and optimizing the emulsifier to meet the requirements of different formulations is crucial for ensuring consistent product quality.
Immay’s solution: Immay design emulsifying homogenizer head according to emulsifying characteristics of the cream raw materials in different industries, which can ensure that the cream produced can achieve the best emulsifying effect.
