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Q 1. Uneven emulsification:
A Insufficient shear force or inadequate stirring in the emulsifying machine may result in uneven emulsification, leading to a gritty texture or oil-water separation in the cream.
Cosmetic raw materials often contain ingredients of different viscosities and densities. The stator rotor homogenizer developed and designed by Immay has a strong high shear force to ensure uniform mixing of the oil phase and the water phase to produce a stable emulsion.
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Q 2. Low emulsification efficiency:
A Poor design or configuration of the emulsifying machine may lead to low emulsification efficiency, especially for specific formulations.
The diversity and complexity of cosmetic raw materials require the design of emulsifiers to be adaptable and flexible, especially for specific formulas (containing high viscosity ingredients, high concentrations of active substances or formulas that require specific textures). Immay can design different styles of rotor stator homogenizers according to the needs of the formula to meet different process requirements. For example: for cosmetics containing a high proportion of solid particles, such as scrubs, rotors with special gaps and shapes can be designed to provide sufficient shear force to disperse the particles.
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Q 3. Difficult vacuum emulsifier mixer cleaning:
A Inadequate cleaning and disinfection of the emulsifying machine can affect product quality and even cause cross-contamination.
Immay's hydraulic lifting vacuum homogenizer features a design with easily removable and cleanable components, ensuring thorough cleaning and disinfection before product changeovers. Additionally, our cosmetic cream mixer machine is equipped with CIP nozzles, allowing for automated cleaning operations once connected to an automatic cleaning system.
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Q 4. Mismatched high shear mixer capacity:
A The capacity of the emulsifying tank may not align with production needs, resulting in inconsistency or low efficiency during batch production.
We can design emulsifiers that meet customers' process and capacity requirements well.
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Q 5. Emulsifier maintenance issues:
A Improper maintenance of the cosmetic cream making machine can lead to mechanical failures, affecting production schedules and product quality.
Most parts of Immay vacuum mixer daopt well-known brand parts, which are with stable working and reliable quality character.
However, Identifying and replacing worn or damaged parts promptly is essential to avoid disruptions in production.
Immay provides training to ensure operators can use the equipment correctly and follow maintenance procedures.
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Q 6. Unstable temperature control of the ointment mixer:
A Instability in temperature control during the emulsification process can impact emulsification effectiveness and product stability.
Temperature is a crucial factor in the emulsification of cosmetic creams, affecting how emulsifiers work, the solubility of fats, and the stability of the emulsion. Maintaining optimal temperatures requires reliable heating and cooling systems.
Immay's cosmetic cream emulsifier is equipped with a advanced temperature control system. This ensures a stable temperature throughout the emulsification process, essential for consistent and high-quality products. Precise control of heating and cooling allows the emulsifier to disperse fats effectively at the correct temperature, ensuring product stability and avoiding damage to heat-sensitive ingredients. This control and precision enhance the emulsification process, leading to superior cosmetic cream products.
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Q 7. The paste surface is uneven texture, instability in consistency, and oxidize:
A As cosmetic mixer machine manufacturer, we deeply understand the importance of the vacuum system in cosmetic production. Immay's high viscosity mixer for industrial use feature a vacuum system that not only eliminate bubbles from raw materials but also enhances the blending of fats and water. This improves product quality, optimizes production processes, and ensures production efficiency, providing significant advantages.
