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Home » Industries » Cosmetic » Vacuum Homogenizer Mixers For Cosmetic Cream Production

Vacuum Homogenizer Mixers For Cosmetic Cream Production

Immay's meticulously crafted cosmetic vacuum homogenizing emulsifier is designed to achieve the perfect fusion of viscous body creams, face creams and other skin care products. It plays a vital role in the production of both basic skin care creams and complex formula cosmetics. Through its efficient homogenization and emulsification, vacuum defoaming and precise temperature control functions, the emulsifier ensures that these functional ingredients can be evenly dispersed in the product and remain active, thereby meeting the market's growing demand for efficient and innovative skin care products.
200L Hydraulic Lifting Vacuum Cream Mixer Machine
Hydraulic Lifting Vacuum Homogenizer

200L Hydraulic Lifting Vacuum Cream Mixer Machine

Hydraulic Lifting Vacuum Cream Mixer Machine
Hydraulic Lifting Vacuum Homogenizer

Hydraulic Lifting Vacuum Cream Mixer Machine

2000L Weighing Vacuum Cream Emulsifier Mixer Machine
Vacuum Emulsifying Mixer

2000L Weighing Vacuum Cream Emulsifier Mixer Machine

External Circulation Vacuum Emulsifier Cream Mixer Manufacturer
Vacuum Emulsifying Mixer

External Circulation Vacuum Emulsifier Cream Mixer Manufacturer

50L Hydraulic Lifting Vacuum Emulsifying Machine
Hydraulic Lifting Vacuum Homogenizer

50L Hydraulic Lifting Vacuum Emulsifying Machine

1000L Liquid Cream Mixing Machine
Vacuum Emulsifying Mixer

1000L Liquid Cream Mixing Machine

Our Vacuum Emulsifier Mixer is Suitable for :

Skin Care Cosmetic

  • facial cleanser
  • cleansing gel
  • eye cream
  • toner
  • firming lotion
  • smoothing toner
  • facial mask
  • body lotion
  • scrubbing cream/facial scrub
  • milky lotion
  • perfume
  • eye mask
  • essence oil
  • Serum
  • anti-wrinkle cream
  • floral water
  • Moisturizer
  • Ointment
  • Rub
  • Emollient
  • Paste
  • Salve
  • Unguent
  • Embrocation
  • lIniment
  • Pomade
  • archaic
  • hand lotion

Color Cosmetic

  • sun cream
  • foundation
  • lip balm
  • lip gloss
  • Lipstick
  • lip glaze
  • concealer
  • mascara cream
  • eye-liner
  • make-up remover
  • nail polish
  • balm
  • eye shadow
  • hair gel
  • shading powder
  • Primer

Feature Of IMMAY Cosmetic Vacuum Mixer

  • 1. Suitable for Various Cream Product Productions

    Cosmetic creams require high stability, a fine texture, and excellent emulsification in their raw material mixtures. Immay's industrial-grade cream vacuum emulsifying mxier adopt high shear technology to ensure thorough homogenization, emulsification, breakdown, and mixing of cosmetic ingredients in a short time, making it ideal for the production of various cream products.

  • 2. Precision Stator-Rotor Structure, Strong Shear Force

    The emulsifying head is mainly composed of a stator and a rotor. The precision-machined rotor blades rotate at high speed, generating strong suction, sucking in different materials and applying shear force. 
     
    The materials enter the fine gap between the stator and the rotor under the action of centrifugal force. The bevel design of the stator enhances the shear effect.
     
    Cosmetic raw materials contain components of different viscosities and densities, so the mixing of raw materials affects the stability of the finished product. The cosmetic homogenizer mixer designed by our company is specially developed for cosmetic raw materials. The rotor-stator system can ensure that all raw materials are evenly distributed throughout the mixing process by providing uniform shear force, creating a delicate and smooth cream, bringing your customers a pleasant use experience and bringing you a value-for-money purchase experience.
    Precision Stator-Rotor Structure

  • 3. Variable Speed Mixing to Meet Different Raw Material Requirements

    The cosmetic emulsification process requires high-speed stirring, while the cooling process only needs low-speed mixing. Our cosmetic emulsifier is equipped with precise variable frequency speed regulation systems, which can adjust the speed according to the viscosity and characteristics of different raw materials. By adjusting the speed, operators can optimize the emulsification process, improve efficiency, and ensure the stability and uniformity of the product.

    cosmetic emulsifier with variable frequency speed regulation systems

  • 4. Vacuum Sealing System for Sterile Production Environment

    Our cosmetic vacuum mixing tank is equipped with a vacuum sealing system that maintains a vacuum during the mixing process. This design significantly reduces unnecessary air incorporation and prevents oxidation reactions, which is crucial for the production of cosmetics with active ingredients. In addition to preventing cosmetic oxidation, the vacuum defoaming function can also bring delicate and shiny cream products.
    At the same time, the vacuum system effectively prevents the growth of microorganisms, ensuring that the product production process is carried out in a sterile environment, in line with the hygiene and safety standards of cosmetics. Many skincare product manufacturers prefer our vacuum homogenizing mixer because it delivers uniform and particle-free creams, lotions, ointments, and sunscreens.

  • 5. Heating and Cooling System to Ensure Quality and Stability

    The raw materials of cosmetics contain water phase and oil phase. The emulsification process mixes these two incompatible raw materials into a uniform emulsion. In this process, heating is required to improve the dispersibility of the emulsifier in the oil-water phase. In the process of adding some additives, cooling is required to prevent the raw materials from decomposing or destroying at high temperatures.

    IMMAY's cosmetic making machine is equipped with a heating and cooling system. Heating is mainly done by electric heating or steam heating to heat the interlayer medium (water, heat transfer oil or steam) and heat the materials in the pot. Cooling is done by cooling the temperature in the pot through interlayer cooling water or condensed water. Our emulsifier heating and cooling system ensures the smooth progress of the emulsification process and the stability of the quality of cosmetics.

  • 6. Accurate and intelligent temperature control system

    During cosmetics production, different raw materials need to be added at a specific temperature to ensure the emulsification effect and the stability of active ingredients. Too high or too low temperature can cause product stratification, deterioration or microbial growth, thus affecting the stability and safety of the final product.

    IMMAY's cosmetic cream mixer is equipped with temperature sensors and a control system that can monitor and regulate the temperature in real-time. The operator can set the temperature in advance on the intelligent temperature control system according to the formula requirements. When the temperature in the pot reaches the set temperature, the emulsifier automatically stops heating. 

  • 7. CIP cleaning system, efficient and easy to clean

    Cleaning the vacuum emulsifier is crucial for cosmetic manufacturers as it directly affects production efficiency, product safety, and the workload of operators.

    Immay cosmetic vacuum homogenizer emulsifier is equipped with a CIP cleaning ball valve. By connecting to a water source, the cleaning ball valve sprays high-pressure water at 360°inside the pot, ensuring thorough cleaning with no residue. The hydraulic lift vacuum emulsifier can raise the pot lid to a certain height after CIP cleaning, allowing for cleaning of hard-to-reach areas and improving cleaning efficiency.

    Both the CIP cleaning system and the hydraulic lifting system can achieve thorough cleaning and improve the cleaning efficiency, thereby ensuring the product quality and production efficiency of cosmetics.

How Does Vacuum Emulsifying Mixer Mix Cosmetic?

In the production of cosmetic creams, several key stages are involved, such as preparing raw materials, selecting emulsifiers, blending ingredients, controlling stirring speed and temperature, applying vacuum treatment, and conducting physicochemical evaluation and stability testing. Customers always ask: how does vacuum cream emulsifier mix cosmetic?
 
  • Mixing and emulsifying process:
Following the formula instructions, various ingredients are added to the mixing equipment in proportion.
Typically, aqueous and oil-based components need to be preheated to the appropriate temperature separately before mixing.
During the emulsification process, the right stirring speed is crucial to ensure thorough mixing of the ingredients and the formation of a uniform emulsion.
 
  • Mixing and temperature adjustment:
To achieve effective blending and emulsification of raw materials, it's crucial to maintain a relatively high stirring speed, typically around 50 revolutions per minute, which ensures thorough mixing of the different phases in the mixture.
During the cooling phase, the cosmetic manufacturing machine temperature and stirring speed shall be adjusted according to cosmetic formula and process request.
When the temperature falls below 45°C, and flavorings, preservatives, and other active ingredients are introduced, the stirring speed should be further decreased to approximately 20 revolutions per minute.
As the product reaches finished storage stage, the stirring speed should be gradually lowered to about 25 revolutions per minute. This adjustment helps in maintaining the stability of the emulsion as it heats up.
 
  • Vacuum treatment:
The entire mixing process should be operated under vacuum environment, which helps to eliminate air bubbles from the mixture, thereby enhancing the overall quality of the product while also improving its hygiene.
 
  • Product evaluation and testing:
Following the completion of formulation mixing, it's necessary to perform a series of physicochemical tests on the product. These tests include measuring pH value and viscosity to ensure that the product meets the anticipated quality standards and performance criteria.

Mixing Issue During Cosmetic Mixing Process And IMMAY’s Mixing Solution

We well know of the challenges and demands in the cosmetics production process. our R&D team has conducted in-depth research and carefully designed an emulsifier tailored for cosmetics production.

  • 1. Uneven emulsification:

    Insufficient shear force or inadequate stirring in the emulsifying machine may result in uneven emulsification, leading to a gritty texture or oil-water separation in the cream.
    Cosmetic raw materials often contain ingredients of different viscosities and densities. The stator rotor homogenizer developed and designed by Immay has a strong high shear force to ensure uniform mixing of the oil phase and the water phase to produce a stable emulsion.

  • 2. Low emulsification efficiency:

    Poor design or configuration of the emulsifying machine may lead to low emulsification efficiency, especially for specific formulations.
    The diversity and complexity of cosmetic raw materials require the design of emulsifiers to be adaptable and flexible, especially for specific formulas (containing high viscosity ingredients, high concentrations of active substances or formulas that require specific textures). Immay can design different styles of rotor stator homogenizers according to the needs of the formula to meet different process requirements. For example: for cosmetics containing a high proportion of solid particles, such as scrubs, rotors with special gaps and shapes can be designed to provide sufficient shear force to disperse the particles.

  • 3. Difficult vacuum emulsifier mixer cleaning:

    Inadequate cleaning and disinfection of the emulsifying machine can affect product quality and even cause cross-contamination.
    Immay's hydraulic lifting vacuum homogenizer features a design with easily removable and cleanable components, ensuring thorough cleaning and disinfection before product changeovers. Additionally, our cosmetic cream mixer machine is equipped with CIP nozzles, allowing for automated cleaning operations once connected to an automatic cleaning system.

  • 4. Mismatched high shear mixer capacity:

    The capacity of the emulsifying tank may not align with production needs, resulting in inconsistency or low efficiency during batch production.
    We can design emulsifiers that meet customers' process and capacity requirements well.

  • 5. Emulsifier maintenance issues:

    Improper maintenance of the cosmetic cream making machine can lead to mechanical failures, affecting production schedules and product quality.
     
    Most parts of Immay vacuum mixer daopt well-known brand parts, which are with stable working and reliable quality character.
    However, Identifying and replacing worn or damaged parts promptly is essential to avoid disruptions in production.
    Immay provides training to ensure operators can use the equipment correctly and follow maintenance procedures. 

  • 6. Unstable temperature control of the ointment mixer:

    Instability in temperature control during the emulsification process can impact emulsification effectiveness and product stability.
    Temperature is a crucial factor in the emulsification of cosmetic creams, affecting how emulsifiers work, the solubility of fats, and the stability of the emulsion. Maintaining optimal temperatures requires reliable heating and cooling systems.
    Immay's cosmetic cream emulsifier is equipped with a advanced temperature control system. This ensures a stable temperature throughout the emulsification process, essential for consistent and high-quality products. Precise control of heating and cooling allows the emulsifier to disperse fats effectively at the correct temperature, ensuring product stability and avoiding damage to heat-sensitive ingredients. This control and precision enhance the emulsification process, leading to superior cosmetic cream products.

  • 7. The paste surface is uneven texture, instability in consistency, and oxidize:

    As cosmetic mixer machine manufacturer, we deeply understand the importance of the vacuum system in cosmetic production. Immay's high viscosity mixer for industrial use feature a vacuum system that not only eliminate bubbles from raw materials but also enhances the blending of fats and water. This improves product quality, optimizes production processes, and ensures production efficiency, providing significant advantages.

The Advantages Our Cosmetic Cream Emulsifiers

IMMAY's high speed emulsifiers are preferred mixing equipment in the cosmetics production industry due to its professional custom design, efficient emulsification performance, user-friendly operation, durability, reliability, and comprehensive technical support and service.

Why Choose IMMAY As Your Cosmetic Production Line Equipment Supplier?

Choosing Immay vacuum emulsifier homogenizer means gaining a reliable, efficient, and innovative partner to enhance your cosmetic production quality.
  • Outstanding Industry Experience
    Since its establishment, Immay has successfully provided comprehensive cosmetic mixing equipment solutions to over 1,000 cosmetic companies. Our professional team not only supplies equipment but also assists in factory design, earning high recognition and unanimous praise from our clients.
  • Strict Quality Standards
    As a AAA-rated enterprise, we regard quality as the lifeblood of our company. Every piece of equipment we produce strictly adheres to the ISO9001 quality management system and has obtained CE certification, ensuring the highest standards of safety and reliability.
  • Professional Sales and Service Team
    Our sales representatives undergo professional training from the engineering and technical development teams, ensuring they can provide the most professional and timely consultation services. Our team will work closely with you to ensure your needs are met quickly and accurately.
  • Flexible Customization Services
    We understand that every customer has unique needs. Whether you're a startup seeking small-batch, semi-automatic equipment or a large cosmetics factory requiring high-volume, automated production lines, we can provide customized equipment suitable for your production stage. Additionally, our equipment design team can offer solutions tailored to specific conditions of your plant, such as height or door width restrictions.
  • Innovative R&D Strength
    We focus on in-depth research into various cosmetic mixing processes, dedicated to developing customized equipment tailored to the unique needs of different products. The vacuum mixer homogenizer we developed for a high-end anti-aging cream ensures the stability of active ingredients and the fineness of the product by precisely controlling the temperature and shear force during the emulsification process, which makes our emulsifier a recognized leading brand in the industry.
  • Comprehensive After-Sales Service Guarantee​​​​​​​
    Once you choose our vacuum emulsifying machine, we will provide detailed manuals and installation videos to ensure a smooth installation and startup process. In addition, we will conduct face-to-face or remote training for your operators and offer ongoing guidance and support for future equipment maintenance, ensuring you can operate the equipment efficiently and smoothly.

Get in Touch

We are available 24/7 by fax, e-mail or by phone. You can also use our quick contact form to ask a question about our services. We would be pleased to answer your questions.
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