External Circulation Vacuum Emulsifier Cream Mixer Manufacturer

1. What is an external circulation vacuum emulsifier mixer?

The external circulation vacuum emulsifier mixer is an efficient vacuum emulsification equipment designed specifically for high viscosity materials and the food, cosmetics, and pharmaceutical industries that require high emulsification effects. It achieves continuous circulation emulsification of materials through an external circulation system, with high shear, no dead angle mixing, vacuum defoaming, and heating/cooling functions, ensuring stable product quality and simple and hygienic operation.

2. Composition of external circulation vacuum emulsifier mixer

• Tank body: The tank body is the main container of the vacuum cream emulsifier mixer, where materials are mixed and emulsified. The tank body is made of high-quality stainless steel to ensure the hygiene and safety of the product.

• Mixing system: The mixing device is a scraping wall scraping bottom frame mixer, which is a commonly used mixing device for high viscosity liquids, heat transfer reactions, and other processes.

• High shear emulsification system: The homogenizer mixer at the bottom of the emulsifier is responsible for the emulsification process of the material. Through the gap between the high-speed rotating impeller and stator, the material is subjected to physical effects such as shearing, squeezing, mixing, spraying, and high-frequency oscillation, thereby achieving emulsification effect.

• External circulation system: The external circulation system is composed of external stainless steel pipes. The material is continuously transported upwards through the suction port at the bottom of the tank and then returned to the tank for mixing and emulsification. This process ensures that the material undergoes more consistent and rapid mixing throughout the entire system, thereby enhancing the uniformity and stability of the final product.

• Vacuum system: The vacuum system consists of a vacuum pump, a vacuum tank, and a piping system. By creating a negative pressure environment, it helps reduce the generation of bubbles during the emulsification process and improve the quality of the product.

• Heating and cooling system: The heating and cooling system is used to control the temperature inside the tank to meet the processing requirements of different materials.

• Electrical control system: The electrical control system is responsible for the operation and control of the entire emulsifier, including the adjustment of parameters such as stirring speed, temperature, and vacuum degree.

3. The advantages of external circulation vacuum emulsifier mixer

• Better emulsification effect: Through the external circulation system, the material can be continuously circulated inside and outside the emulsification tank, achieving a more uniform emulsification effect.

• Can handle high viscosity materials: Especially suitable for handling high viscosity materials, the emulsification process is more uniform and thorough.

• Fast discharge speed: The external circulation vacuum emulsifier can replace traditional conveying pumps for discharge and achieve cycle cleaning, improving production efficiency and cleanliness.

• Hygienic design: The tank body is made of high quality stainless steel and meets GMP production standards.

• Vacuum defoaming: This machine has a vacuum defoaming function, effectively reducing the generation of bubbles in the tank.

• Can be heated or cooled: This vacuum cream mixing tank is equipped with a heating or cooling interlayer, and the heating method can be steam heating or electric heating.

4. The application of external circulation vacuum cream mixer

The application range of external circulation vacuum cream mixer is very wide, mainly including the following fields:

• Cosmetic industry: used in the production of body lotion, shower gel, sunscreen, shampoo, hair dye, hand cream, facial cleanser, etc.

• Pharmaceutical industry: applicable to the production of ointment, gel, etc.

• Food industry: used to produce food sauces (such as tomato sauce, mayonnaise, jam, sweet sauce, etc.), fruit juice, vegetable juice, milk mixed drinks, protein drinks, etc.

• Chemical industry: used to produce toothpaste, hand sanitizer, detergent, lubricant, pigment, catalyst suspension lotion, etc.

5. Parameters of industrial vacuum cream mixing machine

6. Main details of industrial vacuum cream mixing machine