Hydraulic Lifting Vacuum Cream Mixer Machine

1. Working principle of hydraulic lifting vacuum emulsifier mixer

After the materials are mixed and reacted in water and oil pots through heating and stirring, they are sucked into the emulsifying tank by a vacuum pump. They are stirred by the center of the upper part of the emulsifying tank, and the polytetrafluoroethylene scraper is always in line with the shape of the stirring tank, sweeping away the hanging wall adhesive materials, continuously generating new boundaries for the materials to be collected. Then, through the cutting, compression, and folding of the blades and rotating blades, they are stirred and mixed, and flow downwards to the homogenizer below the pot. The materials are then cut into 200nm-2um particles in the shear joint through the strong cutting, impact, turbulence, and other processes generated between the high speed rotating cutting wheel and the fixed cutting sleeve. Due to the presence of 200nm-2um particles in the emulsifying pot, In a vacuum state, the bubbles generated during the mixing process of the material are promptly removed.

2. The main components of hydraulic lifting vacuum emulsifier mixer

• Main pot: The main container used for loading materials for emulsification operations.

• Water and oil pots: auxiliary containers used for heating and dissolving raw materials.

• Vacuum pump: used to create a vacuum environment during the emulsification process, helping to remove bubbles inside the emulsification tank.

• Hydraulic system: including an oil pressure lifting system, used to control the lifting of the emulsification tank, facilitating operation and cleaning.

• Mixing system: including slow wall scraping mixing and high speed homogenization mixing, variable frequency speed regulation to meet different process requirements.

• Heating and cooling system: According to the process requirements, materials can be heated or cooled, and steam or electric heating methods can be selected.

• Electrical control system: including PLC controller and touch screen, used for automated operation and monitoring of the entire process.

3. The advantages of hydraulic lifting vacuum cream mixer

• Efficient emulsification: Through a high speed rotating bottom homogenizer, materials can be quickly crushed into small particles, achieving efficient homogeneous emulsification.

• Vacuum operation: emulsifying under vacuum to reduce air mixing, eliminate bubbles, and improve product quality.

• Hydraulic lifting system: convenient for operators to lift and lower the emulsifying pot, facilitating cleaning and maintenance.

• Continuous cycle emulsification: Materials can achieve continuous cycle emulsification, improving emulsification efficiency and product quality.

• Bidirectional frame type scraping and stirring design: for more uniform and thorough mixing of high viscosity materials.

• Compliant with GMP standards: The parts in contact with materials are made of high quality stainless steel material, and the tank and pipeline are polished with internal mirror finish, meeting the hygiene requirements of industries such as cosmetics, food, and pharmaceuticals.

4. The application of hydraulic lifting vacuum cream mixer

Hydraulic lifting vacuum emulsifier mixer is widely used in the production of various products, mainly including:

• Cosmetics: used to produce lotion, cream, gel, facial mask and other products.

• Pharmaceutical industry: It is used to produce pharmaceutical preparations such as ointment and gel.

• Food industry: used for producing food emulsions such as seasonings, sauces, and mayonnaise.

• Personal care products: used to produce personal care products such as bath gel, skin care lotion, etc.

5. Parameters of hydraulic lifting vacuum cream mixer

6. Main details of hydraulic lifting vacuum cream mixer