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Structure of Vacuum Emulsifying Cream Mixer Machine
A vacuum emulsifying cream mixer machine is a highly efficient equipment designed for producing stable emulsions, dispersions, and homogeneous mixtures in industries such as cosmetics, pharmaceuticals, food, and chemicals. It consists of several key components, each playing a critical role in ensuring effective mixing, emulsification, and homogenization.
1. Main Mixing Tank
The core of the vacuum emulsifying mixer is the stainless steel mixing tank, which is equipped with a multi-layer structure to ensure durability and thermal insulation. The main tank features:
Double-jacketed construction for heating or cooling purposes, enabling precise temperature control.
Vacuum-sealed chamber to eliminate air bubbles, preventing oxidation and improving the stability of emulsions.
Bottom or side homogenizer that rapidly breaks down particles and creates a uniform dispersion of ingredients.
2. Homogenization System
The homogenizer is the most crucial component of the mixer, responsible for reducing particle size and creating a fine, stable emulsion. It consists of:
High-shear rotor-stator mechanism, which generates intense mechanical shear to break down ingredients into microscopic droplets.
Adjustable speed control, allowing customization of emulsification intensity based on the viscosity and nature of the product.
Vacuum functionality, which prevents air entrapment, ensuring smooth textures and long-term stability.
3. Agitators and Mixing Blades
Our vacuum emulsifying agitator has a frame agitator with a scraper that continuously moves the product along the tank wall, preventing material accumulation and ensuring uniform heating or cooling.
It is suitable for handling high viscosity materials such as products such as toothpaste, cream, paste and gel.
4. Vacuum System
The vacuum pump system removes air from the mixing chamber, preventing oxidation and ensuring a smooth, aeration-free product. This is particularly essential for industries requiring high-purity emulsions, such as pharmaceuticals and high-end cosmetics.
5. Heating and Cooling System
To maintain precise temperature control, vacuum emulsifying mixers include:
Electric or steam-based heating systems, which allow gradual and controlled heating of ingredients.
Water or glycol-based cooling systems, which rapidly reduce product temperature when necessary, preventing degradation of heat-sensitive components.
6. Control Panel
Our vacuum emulsifying mixers are equipped with an advanced control panel, which may feature:
Touchscreen interface for easy operation and real-time monitoring.
Programmable settings to store and recall recipes for batch consistency.
Emergency stop functions for operator protection.
7. Product Discharge System
Once mixing is complete, the emulsified product is discharged through a specially designed outlet. Features include:
Bottom valve discharge, allowing efficient removal of finished products.
Tiltable tank options, making it easier to empty highly viscous materials.
CIP (Clean-in-Place) inlet compatibility, facilitating easy cleaning and maintenance.
How does a vacuum emulsifier homogenizer cream mixer work?
A vacuum emulsifying cream mixer works by combining high shear mixing, vacuum technology, and controlled heating and cooling to produce stable and smooth emulsions. Here’s how the process works:
Ingredient Loading
Raw materials, including oils, water, and active ingredients, are added into the main mixing tank. The vacuum system prevents air from entering during this process to avoid oxidation and unwanted air bubbles.
Vacuum Mixing and Heating
The vacuum system removes trapped air, ensuring a smooth texture and reducing oxidation.
The mixing tank’s jacketed heating system melts solid ingredients and maintains a precise temperature for optimal emulsification.
High Shear Homogenization
A high shear homogenizer at the bottom or side of the tank rapidly breaks down particles.
The rotor-stator system generates intense mechanical shear, reducing droplet size and creating a fine, uniform emulsion.
Agitation and Scraping
The frame agitator with scraper ensures that the mixture is constantly moving, preventing material from accumulating on the tank walls.
The stirring paddle rotating at a slow speed enhances the mixing process, ensuring that all ingredients are evenly dispersed.
Cooling and Stabilization
After homogenization, the cooling system lowers the temperature to stabilize the emulsion and prevent ingredient degradation.
The vacuum condition helps maintain product consistency by preventing air incorporation.
Product Discharge
The final cream is smoothly discharged through a bottom outlet or tiltable tank design, ensuring minimal waste and easy transfer for packaging.
This advanced process ensures a consistent, smooth, and stable cream formulation, making vacuum emulsifying mixers ideal for producing high quality cosmetics, pharmaceuticals, and food products.
Applications of Vacuum Emulsifying Cream Mixer Machine in Different Industries
Vacuum emulsifier homogenizer cream mixers play a crucial role in various industries that require precise blending, homogenization, and emulsification of ingredients. These industries include cosmetics, pharmaceuticals, food processing, and chemical manufacturing.
1. Cosmetics Industry: Ensuring Stability and Texture
In the cosmetics industry, vacuum emulsifying mixers are essential for producing stable and high-quality skincare and beauty products. Some key applications include:
Face Creams and Lotions: These mixers create smooth, homogenous textures by ensuring complete dispersion of oils and water-based ingredients.
BB Creams and Foundations: Vacuum mixing prevents air bubbles and ensures an even, fine consistency.
Hair Conditioners and Serums: Achieves uniform distribution of conditioning agents, ensuring a silky and smooth feel.
Lip Balms and Sunscreens: Helps incorporate active ingredients evenly, enhancing the product's effectiveness.
2. Pharmaceutical Industry: High Purity and Precise Formulation
Pharmaceutical production requires strict adherence to formulation accuracy and contamination control. Vacuum emulsifying mixers are used in:
Ointments and Gels: Creates a uniform consistency while preventing contamination.
Medical Creams and Lotions: Ensures the even distribution of medicinal compounds.
Transdermal Patches and Serums: Aids in the production of highly stable and absorbable formulations.
3. Food Industry: Enhancing Texture and Flavor
The food processing industry relies on vacuum emulsifying mixers to ensure smooth textures and uniform ingredient distribution. Applications include:
Mayonnaise and Dressings: Achieves stable emulsions without separation.
Chocolate Ganache and Fillings: Creates a creamy and consistent texture for confectionery.
Dairy-Based Spreads: Ensures proper fat dispersion for smooth consistency.
4. Chemical Industry: Stability in Formulations
Vacuum emulsifying mixers are widely used in chemical processing to produce stable and homogeneous mixtures. Common applications include:
Lubricants and Greases: Ensures even dispersion of thickening agents.
Toothpaste: Ensures a smooth, homogeneous texture while preventing ingredient separation.
Paints and Coatings: Helps achieve uniform pigmentation and stability.
Household and Industrial Cleaning Products: Enhances the performance of detergents and disinfectants.
Advantages of IMMAY’s Vacuum Emulsifying Cream Mixer Machine
IMMAY’s vacuum emulsifying cream mixer has several unique advantages that improve production efficiency, product quality and operating convenience.
1. Excellent homogenization performance
IMMAY’s vacuum homogenizer cream mixer is equipped with a high shear homogenizer to ensure ultra-fine emulsification, reducing particle size to micron or nanometer level.
The precision-designed rotor-stator system ensures uniform dispersion, prevents ingredient separation and ensures long-term stability.
2. Advanced vacuum technology
The built-in vacuum system eliminates bubbles, prevents oxidation and ensures a smooth, bubble-free final product.
This vacuum environment enhances product texture, consistency and shelf life, making it ideal for high-quality creams, lotions and medicinal ointments.
3. Efficient temperature control
The double-layer jacket heating and cooling system is adopted to accurately adjust the temperature of heat-sensitive ingredients.
Supports electric heating or steam heating, which can flexibly meet different production needs.
4. Electrical components from well-known brands
The electrical components used in IMMAY vacuum emulsifying mixer are from well-known electrical brands, ensuring high reliability and durability.
This includes control systems, motors, and sensors, which are carefully selected to meet excellent industry standards.
Using well-known electrical brands reduces the risk of failure, improves energy efficiency, and ensures a long life of the equipment.
5. Customize vacuum emulsifier cream mixer machines to your needs
IMMAY offers fully customizable paste mixing solutions, allowing you to customize vacuum emulsifier mixers to the production requirements of your products.
Specifically, the capacity, size, configuration and other features can be customized to make the equipment perfectly suitable for your unique manufacturing process.
Whether it is a specific mixing speed, heating method or other functions, IMMAY can ensure that each machine meets the exact needs of your paste production line.
This flexibility improves the efficiency and scalability of production, accommodating a variety of batches and formulations without compromising performance.
6. Customizable mixing solutions
Multiple mixing modes, including scraped wall and bottom frame impellers, counter-rotating impellers and high-speed dispersion discs, can handle a variety of viscosities, from low-viscosity liquids to thick pastes.
Adjustable speed control ensures that the mixing intensity is optimized for different formulations.
7. Hygienic and durable construction
Made of high grade stainless steel, it ensures corrosion resistance and meets GMP standards.
Designed for CIP (cleaning in place) interface to reduce cleaning downtime and maintain high hygiene standards.
8. User-friendly automation and control
Features intelligent PLC touch screen control system for automated operation.
Emergency stop function to ensure safe and reliable operation.
Versatile applications
IMMAY’s vacuum emulsifying cream mixer machine is ideal for cosmetics (creams, lotions, serums), pharmaceuticals (ointments, gels, medicated creams), food (mayonnaise, sauces, dairy emulsions), and chemical products (toothpaste, detergent, lubricants, adhesives, coatings).
Parameters of IMMAY’s Vacuum Emulsifying Cream Mixer Machine
Model | Effective Capacity | Homogenizer | Mixing | Heating(KW) | Limited Vacuum (Mpa) | |||
Power | Speed | Power | Speed | Electric heating | Steam heating | |||
IMA-VM-200B1 | 200L | 4~5.5 | 0~3000 | 1.5~2.2 | 0~63 | 12 | 15 | -0.08 |
IMA-VM-300B1 | 300L | 5.5~7.5 | 0~3000 | 2.2~3 | 0~63 | 12 | 18 | -0.08 |
IMA-VM-500B1 | 500L | 7.5~11 | 0~3000 | 3~4 | 0~63 | 18 | 27 | -0.08 |
IMA-VM-1000B1 | 1000L | 11~15 | 0~3000 | 4~5.5 | 0~63 | 36 | 36 | -0.08 |
IMA-VM-2000B2 | 2000L | 15-18.5 | 0~3000 | 5.5~7.5 | 0~63 | / | 48 | -0.08 |
IMA-VM-3000B2 | 3000L | 18.5-22 | 0~3000 | 7.5~11 | 0~63 | / | 72 | -0.08 |
IMA-VM-5000B2 | 5000L | 30-37 | 0~3000 | 11~15 | 0~63 | / | 96 | -0.08 |
Details of IMMAY’s Vacuum Emulsifying Cream Mixer Machine
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