1. Overview of vacuum emulsifier mixer tank
IMMAY vacuum emulsifier mixer tank is designed for the production needs of high-end cosmetics, food, pharmaceutical and fine chemical industries. This equipment combines high shear mixing, homogenization emulsification, vacuum degassing and other functions to ensure the stability, uniformity and delicate texture of the product. Whether it is lotion, cream, essence, or food seasoning, high viscosity ointment, this equipment can provide an excellent production experience and help your company improve production efficiency and product quality.
Main functions:
✔ The vacuum environment eliminates bubbles, avoids oxidation during the production process, and improves product stability
✔ The high shear homogenization system quickly disperses and emulsifies to ensure delicate and uniform
✔ The temperature control system accurately adjusts to improve formula compatibility
✔ 304/316L stainless steel material, in line with GMP hygiene standards
2. Principle of vacuum emulsifier mixer tank
IMMAY vacuum emulsifier mixer tank adopts the working principle of vacuum emulsification + high shear homogenization + scraping wall and bottom stirring to ensure that the materials are fully mixed and form a stable and uniform emulsification system.
Vacuum degassing
The equipment adopts a vacuum state during the emulsification process to prevent air from entering the material, avoid the generation of bubbles, and improve the stability and gloss of the emulsification.
High shear homogenization
The high shear homogenizer rotates at a high speed of more than 3000rpm, through shearing, impacting, emulsifying, dispersing and other processes, to fully mix the oil phase and the water phase to form a uniform and delicate emulsion.
Scraping wall and bottom stirring
The tank is equipped with a low-speed scraping wall and bottom stirring system to ensure that the materials are evenly mixed, and can scrape off the materials adhering to the tank wall to improve the emulsification efficiency.
Temperature control system
Equipped with electric heating or steam heating system according to your needs, the temperature is adjustable to ensure that the raw materials are mixed at the optimal temperature and improve the stability of the formula.
3. Structure of vacuum emulsifier mixer tank
IMMAY vacuum emulsifier mixer tank has a compact structure, is easy to clean, and meets GMP hygiene standards.
3.2 Main components
Main emulsification tank - the main mixing area of the material, with a vacuum sealing cover
High shear homogenizer mixer- the core component of emulsification, responsible for high shear emulsification
Stirring system - with scraping wall stirring paddle to ensure uniform mixing of materials
Vacuum system - prevent air from entering, remove bubbles and improve stability
Heating/cooling system - accurately control temperature to ensure material activity
Control panel (PLC) - touch screen operation, one-click parameter adjustment
3.2 Structural features
✔ 304/316L stainless steel material - anti-corrosion, high temperature resistant, in line with GMP hygiene standards
✔ Mirror polishing of the tank body - easy to clean, no residue, prevent pollution
✔ Intelligent control system - PLC touch screen adjusts stirring speed, homogenization time, temperature and other parameters
4. Features of vacuum emulsifier mixer tank
4.1 Vacuum emulsification to improve product quality
The vacuum system is used to prevent air from entering, eliminate oxidation, stratification or foaming during the production process, and improve the shelf life and stability of the product.
Suitable for products that require high uniformity and fine texture, such as lotions, skin creams, essences, ointments, etc.
4.2 High shear homogenization, fine processing
IMMAY's vacuum emulsifying mixer machine is equipped with a high shear homogenizer mixer. The speed of the homogenizer mixer can reach more than 3000rpm, which can quickly disperse, shear and homogenize the material, so that the oil phase and the water phase in the formula are fully integrated to form a stable emulsion.
Suitable for the production of high viscosity products, ensuring that the emulsified particles are fine to the micron level and improving the product absorption effect.
4.3 Advanced temperature control system, precise adjustment
The equipment is equipped with a dual system of heating and cooling, which can accurately adjust the mixing temperature to ensure that the activity of the formula ingredients is not destroyed by high temperature.
4.4 Sturdy and durable, in line with hygiene standards
The equipment is made of food-grade 304/316L stainless steel, polished inside and outside to ensure corrosion resistance, easy cleaning, and in line with GMP production standards.
4.5 Humanized intelligent control, easy to operate
According to your needs, you can use PLC intelligent control system, touch screen one-button control, you can set parameters such as stirring speed, homogenization time, temperature adjustment, etc., reduce human errors and improve production efficiency.
5. Technical parameters of vacuum emulsifier mixer tank
Range of parameter | Values |
Tank capacity | 50L -5000L |
Homogenizer speed | 0-3000 rpm |
Mixing blade speed | 0-63 rpm |
Vacuum degree | -0.09 MPa (adjustable) |
Heating method | Electric heating/steam heating |
Temperature range | 0-100 ℃ (electric heating) 0-120 ℃ (steam heating) |
Equipment material | 304/316L stainless steel |
Control system | PLC touch screen control or button control |
6. Application of vacuum emulsifier mixer tank
✅ Cosmetics industry: lotion, cream, essence, cleansing oil, sunscreen, makeup, etc.
✅ Food industry: salad dressing, mayonnaise, chocolate sauce, jam, condiments, etc.
✅ Pharmaceutical industry: ointment, emulsion, gel, skin care drugs, etc.
✅ Chemical industry: lotion, resin, pigment, lubricant, fine chemicals, etc.
7. Why choose IMMAY vacuum emulsifier mixer tank?
Powerful homogenization system: Make emulsification more stable and products more delicate
Vacuum environment control: Avoid bubbles and increase product shelf life
Automated operation: PLC intelligent control to improve production efficiency
Sanitary design: Meet GMP standards to ensure safe production
Customizable solutions: Support multiple specifications to meet different production needs
8. Customized service
IMMAY can customize vacuum emulsifier mixer tanks of different specifications according to your production needs, including:
✔ Tank volume customization (50L-5000L)
✔ Heating method customization (electric heating/steam heating)
✔ PLC control system personalized settings
✔ Optional single stirring or stirring + homogenization dual system
9. Main details of industrial vacuum cream mixing tank