Vacuum Mixing Technology of Cream Emulsifier Mixer

As an efficient industrial paste material mixing and processing equipment, vacuum homogenizing emulsifier mixer machine has been widely used in cosmetics, food, pharmaceutical and other industries. It can quickly and evenly homogenize and emulsify materials, thereby effectively improving production efficiency and product quality. One of the key functions is vacuum mixing.

1. Why does the vacuum homogenizing emulsifier need vacuum mixing?

The diversity of emulsifier mixers is reflected in its many types, such as basic high shear homogenizers, pipeline emulsifying pumps, and more complex emulsifying tanks. These forms exist to adapt to various industrial applications and specific material handling requirements. Although some products may meet the emulsification needs only through basic homogenization, for more complex creams and lotions, simple physical homogenization is not enough to ensure the high quality of the final product. In order to improve the quality of these products, emulsifiers often need to integrate additional functions, and vacuum function is one of the important ones.

2. What are the benefits of vacuum mixing?

With the improvement of the specifications of the daily chemical production industry, the production process requirements of products are getting higher and higher. It is necessary to configure the vacuum function in the emulsifier mixers, and its advantages are as follows:

• Reduce bubbles: In a vacuum environment, the bubbles in the material can diffuse and be removed quickly, avoiding excessive bubbles during the homogenization process, making the product color purer, more beautiful in appearance, and better in texture.

• Prevent oxidation: Under vacuum conditions, the air and gas in the material will be discharged, thereby reducing the possibility of oxidation reaction, preventing product deterioration and degradation, and extending the shelf life and service life of the product.

• Prevent process contamination: In a vacuum environment, the contact between the material and the air is reduced, which reduces the chance of dust, microorganisms and other pollutants in the air contacting the material, thereby reducing the growth of microorganisms such as bacteria, thereby ensuring the stability and safety of product quality.

3. How is the vacuum of the vacuum emulsifier mixer achieved?

• Use of vacuum pump: The vacuum cream emulsifier mixer is equipped with a vacuum pump to extract the air inside the emulsifying tank, thereby reducing the pressure and forming a vacuum environment.

• Sealed container: Please close all valves of the emulsifying tank before turning on the vacuum function to ensure that the outside air will not enter the emulsifying tank during the vacuuming process and maintain the internal sealed state.

• Valve control: The vacuum degree in the emulsifying tank is controlled and adjusted by the valve to meet the vacuum degree requirements of different product processes.

• Vacuum gauge monitoring: Usually equipped with a vacuum gauge to monitor the vacuum degree inside the emulsifying tank in real time to ensure that the operator can accurately understand the current vacuum state.

4. Application of vacuum emulsifier mixer

• Cosmetics industry: Vacuum homogenization emulsification technology is crucial in the production of cosmetics. It can accurately control the introduction of air and oxygen during emulsification, stirring and mixing to achieve a variety of product textures and sensory effects. In addition, this technology significantly improves the appearance transparency and overall aesthetics of the product by removing unnecessary bubbles, meeting consumers' expectations for high-end cosmetics.

• Pharmaceutical manufacturing: In the pharmaceutical field, the vacuum homogenization emulsifier mixer significantly improves the stability and bioavailability of drugs by emulsifying and mixing under a vacuum environment. This process reduces the risk of oxidation and deterioration, ensuring that the drug maintains its efficacy and safety during its shelf life, thereby enhancing the therapeutic potential of the drug and the patient's medication experience.

  
  

• Food processing: In the food industry, the application of vacuum homogenizer mixers is also crucial. It ensures the full homogenization of materials in the production of chocolate, ice cream and various sauces. At the same time, due to the addition of vacuum technology, it not only improves the stability and shelf life of food, but also helps to maintain the natural flavor and high quality of food, meeting consumers' pursuit of healthy and delicious food.

5. Summary

The vacuum emulsifier mixer is an advanced paste material mixing machine, and its built-in vacuum function plays a vital role in the production process. This function significantly improves the stability and quality of the product by reducing bubbles, preventing oxidation reactions and avoiding contamination during the production process. For the manufacture of cream products, if you face specific production challenges or have special needs, IMMAY, as a professional paste and liquid mixing machinery manufacturer, has an experienced technical team and is willing to work closely with you to explore and customize solutions that suit your cream production line needs. We are committed to helping your products reach higher market standards through innovative technology and personalized services.