Home

Equipment

Industries

We Immay

Resource

Contact

Home » News » Industries News » What Is The Rotor Stator Homogenizer Mixer?

What Is The Rotor Stator Homogenizer Mixer?

Publish Time: 2024-09-20     Origin: Site

The rotor-stator homogenizer mixer is the high-efficiency industrial mixing machine widely used in various occasions where precise mixing and dispersion of substances are required. The core components of this mixer are the rotor and the stator, which generate strong shear forces through specific interactions, thereby achieving uniform mixing and dispersion of substances in the liquid medium.


1. Working Principle of rotor-stator homogenizer mixer

The working principle of the rotor stator homogenizer mixer is based on the high speed rotation of the rotor inside the stator. When the rotor rotates, it produces complex fluid dynamic effects in the inner cavity of the stator, including eddy currents, turbulence and shear forces. These forces work together to disperse solid particles or different liquid phases in the liquid into tiny droplets or particles, thereby achieving uniform mixing. By adjusting the speed of the rotor and the gap between the rotor and the stator, the size and distribution of the dispersion can be precisely controlled to meet specific process requirements.


2. Function and Application

The main function of the rotor stator homogenizer mixer is to achieve uniform mixing and dispersion of different substances in the liquid medium. This mixer is essential in the food industry (such as making lotions and sauces), the cosmetics industry (such as making creams and shampoos), the pharmaceutical industry (such as preparing drug suspensions), and other fields that require precise control of the distribution of the ingredients in the mixture. It can ensure product quality consistency, improve production efficiency, and reduce waste in the production process.


3. Advantages of rotor-stator homogenizer mixer

  • High shear efficiency: The rotor stator design can generate high shear rates, effectively break up large particles or droplets, and improve mixing efficiency.

  • Uniform mixing: It can ensure uniform distribution of the components in the mixture and improve product quality.

  • Versatility: It is suitable for a variety of different substances and media, including high-viscosity and low-viscosity liquids.

  • Easy operation: The equipment has a compact structure, a user-friendly operating interface, and is easy to maintain and clean.

  • Adjustability: By adjusting the speed of the homogenizer, it can adapt to different mixing needs.


4. Precautions of rotor-stator homogenizer mixer

  • Pre-operation inspection: Before starting the rotor stator homogenizer mixer, carefully check whether the appearance of the homogenizer mixer is intact and whether there are any foreign objects stuck, etc., to ensure the normal operation of the machine;

  • Wear appropriate protective equipment: Before operation, please wear goggles and work clothes to prevent splashes that may be generated during the operation of the machine.

  • Operation training and emergency shutdown: Provide systematic operation training and safety education for operators. During the operation of the equipment, if there is an emergency or abnormal sound, press the emergency stop button immediately to stop the equipment.


5. Conclusion

When choosing a rotor stator homogenizer mixer machine, you need to make a suitable decision based on your unique production process requirements and budget. This mixer is an ideal choice for efficient and uniform mixing, especially for applications that have strict requirements on product quality and consistency.

If you have more ideas, you are welcome to contact IMMAY by clicking on the contact information on the right and bottom. IMMAY is a professional manufacturer specializing in the production of industrial mixing equipment for liquid-liquid, liquid-powder and liquid-solid.


IM M AY
Your World-Class CREAM/LIQUID PROCESSING SOLUTION Provider and Equipment Manufacturer
HOME
PRODUCTS
FOLLOW US
 (0086) 18936474568
 No.107 Zhongxin Ave, Chengnan New District, Gaoyou, Jiangsu Province,China