Publish Time: 2024-11-14 Origin: Site
Peanut butter is deeply loved by consumers for its unique taste, rich aroma and rich nutritional value. It is not only rich in protein, healthy fats and multiple vitamins, but also adds convenience and diversity to daily diet. Whether it is used as a spread for sandwiches, a condiment for cooking or eaten directly, peanut butter can provide deliciousness and satisfaction, making it one of the indispensable foods in the family and catering industry. In addition, the versatility and easy storage of peanut butter also make it an ideal choice for busy modern life.
Peanut powder: As the main ingredient of peanut butter, it provides most of the taste and flavor.
Vegetable oil: Such as peanut oil, soybean oil, etc., used to adjust the texture and consistency of peanut butter.
Salt: Add flavor and enhance the overall taste of peanut butter.
Sugar: Some peanut butters add sugar to balance the saltiness and increase the sweetness.
Emulsifier: Such as xanthan gum or carrageenan, which helps maintain the uniform texture of peanut butter and prevent oil and water separation.
Antioxidants: such as vitamin E, used to extend the shelf life of peanut butter and maintain freshness.
1. Raw material preparation
Peanut powder: Choose high-quality peanut powder, which is the basis for making peanut butter.
Accessories: Prepare appropriate amounts of vegetable oil, salt, sugar and other seasonings according to the desired peanut butter flavor.
2. Pretreatment
Baking: Proper baking of peanut powder can further enhance the aroma of peanuts. Usually, peanut powder is baked at 100°C, and it takes about 20 minutes to stimulate the aroma of peanuts while maintaining the quality and nutritional value of peanut powder. Of course, it depends on your product process, but it should be noted that the baking process should be properly observed to prevent over-baking, because over-baking may cause peanut powder to burn, affecting flavor and taste.
Cooling: The baked peanut powder needs to be cooled to room temperature for subsequent mixing.
3. Mixing
Preliminary mixing: Preliminary mixing of peanut powder and auxiliary materials (such as sugar and salt) at a low speed to ensure uniform distribution.
Fat addition: Gradually add vegetable oil while stirring to avoid separation of fat and powder.
High-speed stirring: Gradually increase the stirring speed to fully mix the peanut powder and fat to form a uniform paste.
4. Homogenization
Refinement: Use high-speed stirring with IMMAY's high-shear homogenizer at the bottom of the stainless steel mixing tank to further refine the peanut butter mixture to achieve the desired taste and texture.
Temperature control: During the homogenization process, control the temperature of the mixture to avoid excessive temperature that causes fat separation.
5. Seasoning
Flavor adjustment: Add additional flavorings such as vanilla extract, honey or other natural flavors as needed to enhance the flavor of the peanut butter.
6. Final mixing
Uniform mixing: Make sure all ingredients are thoroughly mixed and evenly without separation or lumps.
Quality inspection: Check the texture and flavor of the peanut butter regularly during the mixing process to ensure that it meets the standards.
7. Packaging
Filling: Fill the mixed peanut butter into stainless steel sealed storage tanks.
Sealing: Make sure the container is well sealed to maintain the freshness and flavor of the peanut butter.
8. Quality Control
Microbiological Testing: Conduct microbiological testing on finished products to ensure food safety.
Sensory Evaluation: Conduct sensory evaluation, including color, aroma, taste and flavor, to ensure product quality.
In the process of producing peanut butter, stainless steel peanut butter mixing tanks, mobile stainless steel sealed storage tanks and peanut butter filling machines are three main equipment, each of which has different but crucial functions and uses.
Ⅰ. Stainless Steel Peanut Butter Mixing Tank
Stainless steel peanut butter mixing tanks are mainly used in the mixing and mixing process of peanut butter:
1. Uniform mixing: Stainless steel mixing tanks can ensure that peanut powder and other auxiliary materials (such as sugar, salt, oil, etc.) are evenly mixed to achieve the ideal taste and flavor.
2. Heating and cooling: IMMAY's stainless steel mixing tanks are equipped with heating and cooling functions, which are essential for controlling the temperature of peanut butter during the production process to ensure the flavor and texture of peanut butter.
3. Hygiene and safety: Stainless steel is easy to clean and maintain, reduces the growth of bacteria and microorganisms, and meets the hygiene standards of food processing.
4. Customized design: IMMAY can customize different volumes, shapes and mixer types according to your specific production needs to adapt to different production processes.
Ⅱ. Mobile stainless steel sealed storage tanks
1. Hygiene and safety: IMMAY's mobile stainless steel sealed storage tanks are made of high-quality stainless steel. At the same time, the inside of the tank is polished at high frequency to make the inner surface of the tank smooth, ensuring the hygiene of food during storage.
2. Convenient movement and operation: IMMAY's stainless steel storage tank design takes into account the convenience of your storage tanks needing to be transferred between different workshops. Therefore, we equip your stainless steel sealed storage tanks with wheels and push-pull handles for convenient workshop transfer. This mobility allows the storage tank to be flexibly moved from one workshop to another during the production process, improving production efficiency.
3. Sealing performance: IMMAY's stainless steel sealed storage tanks have good sealing performance to prevent leakage, ensuring that the quality of peanut butter will not be affected by external contamination during storage.
4. Customized service: IMMAY's peanut butter stainless steel sealed storage tanks can be customized with different volumes, shapes and functions according to your specific needs to meet your specific process requirements. This customized service enables stainless steel sealed storage tanks to better adapt to peanut butter production of different scales and needs.
Ⅲ. Automatic peanut butter bottle filling machine
The automatic peanut butter bottle filler is responsible for filling the mixed peanut butter into the packaging container:
1. Accurate filling: IMMAY's automatic peanut butter jar or bottle filling machine adopts advanced quantitative filling technology to ensure that the filling amount of each bottle of peanut butter is accurate and meets market standards.
2. High-efficiency production: Our filling equipment supports continuous operation, which can meet the needs of mass production and significantly improve production efficiency.
3. Easy operation: The humanized operation interface design makes the use and maintenance of the equipment simple and reduces the cost of employee training.
4. Adapt to different specifications: IMMAY's peanut butter filling machine can adjust the filling volume and speed to meet the requirements of various bottle types and specifications.
5. Integrated production line: IMMAY's peanut butter filling machine can be linked with other equipment such as capping machines and labeling machines to achieve automated production, reduce labor costs and improve production efficiency.
Choosing IMMAY not only gives you first-class industrial sauce production equipment, but also a partner who can provide customized services and solutions. We are committed to helping your business flexibly respond to market changes and meet specific production needs. IMMAY will work hand in hand with you to embrace a future of growth and prosperity.
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