Publish Time: 2024-12-27 Origin: Site
In modern industrial production, liquid / cream filling machines are one of the key packaging equipment to achieve efficient production and accurate measurement.
The application of filling equipment ranges from food and cosmetics to pharmaceutical and chemical industries, covering a variety of material handling needs from low-viscosity fluids to high-viscosity pastes.
As the market's requirements for product quality and production efficiency increase, choosing the right filling machine can not only optimize the production process, but also significantly reduce your operating costs. In response to this demand, Immay has developed various types of filling machines to ensure that each product can get the most suitable filling solution, thereby improving filling effect and efficiency and helping companies maximize their return on investment.
Working principle
The material is sucked in and pushed out through the reciprocating motion of the piston in the cylinder. The filling volume is determined by the length of the piston stroke, and is precisely controlled with precision pneumatic valves or electric valves.
Features
The movement of the piston is driven by a servo motor, ensuring dynamic filling accuracy; at the same time, combined with the cylinder body made of wear-resistant materials, it can effectively extend the life of the equipment. The piston filling machine can also be equipped with heating and stirring functions according to your product needs to adapt to materials that need to maintain fluidity or uniformity.
Application
In high-viscosity filling, such as food sauces (honey, ketchup, mayonnaise, sweet sauce, peanut butter, chocolate sauce, salad dressing) and cosmetics and daily necessities creams (such as shaving cream, sunscreen, eye cream, skin cream, body lotion , toothpaste), the piston filling equipment absorbs and pushes out viscous materials through the simultaneous reciprocating motion of multiple groups of material bars, which improves production efficiency.
Working principle
The gear pump forms stable pressure and flow by rotating gears to transport materials to the filling head. The flow rate is determined by the size and rotation speed of the gear, which is suitable for scenarios with higher flow control requirements.
Features
Gear pump of the gear pump filling machine is made of wear-resistant materials and can handle materials from low to higher viscosity while maintaining high accuracy. It has a compact structure and easy maintenance, and is suitable for the production of small and medium-volume production.
Application
Gear pump filling machine is widely used for filling toner, essence, lotion, essential oil, makeup remover, shampoo, shower gel, syrup, edible oil, nutrient solution, beverage and other products, with excellent fluid stability and measurement accuracy.
Working principle
By forming a negative pressure inside the container, the material is automatically sucked into the packaging container.
Vacuum Filler is suitable for filling low-viscosity or easy-foaming liquid materials.
Its negative pressure system ensures that materials are filled into packaging containers quickly and smoothly.
Features
The counter pressure vacuum filling machine is especially suitable for glass bottles and other rigid plastic or metal containers. It can accurately control the filling volume and avoid liquid splashing or spillage. At the same time, our negative pressure filling equipment is equipped with a waste recycling system to reduce material waste.
Application
Vacuum filling machine is Widely used in the filling of cologne, perfume and some chemical reagents to ensure the beauty and accuracy of the product.
Working principle
Weight of the material in the container is monitored in real time through the weighing sensor, and the opening and closing of the filling valve is controlled to ensure that the material weight of each container reaches the set value.
Features
Weighing filling machines can provide extremely high filling accuracy. Usually the accuracy can reach gram level or even milligram level, which is suitable for materials that require precise weight control. In addition, the system can automatically record each filling data according to your needs to facilitate quality tracking and analysis.
Application
It is suitable for lubricating oil, large barrels of chemical liquids, large barrels of liquid fertilizers and pharmaceutical reagents and other products that need to be accurately measured by weight. It has significant advantages especially in large-capacity container filling.
Choosing the right filling machine is not only related to production efficiency, but also directly affects product quality. So how should we choose the appropriate filling machine according to our products?
Low viscosity: suitable for gear pumps, negative pressure vacuum filling machines or weighing filling machines. Its flow stability and adaptability are more suitable for materials with strong fluidity.
High viscosity: It is recommended to choose piston equipment, especially when the material needs to be heated, the piston equipment can be equipped with a heating jacket.
Particle content: If the material contains small particles (such as drug particles in ointments or fruit particles in jam), a piston filling machine with a large-diameter valve or stirring function is required to prevent clogging and material separation.
Small batch production: IMMAY recommends that you use a semi-automatic piston filling machine, a negative pressure vacuum filling machine or a weighing filling machine. Its simple operation and flexibility are especially suitable for multi-variety, low-volume orders.
Mass production: If the budget allows, IMMAY recommends automated filling production equipment to you, such as multi-nozzle (4 nozzles, 6 nozzles, 8 nozzles or more than 10 nozzles) automatic piston filling machines or multiple sets of high-speed gear pump filling equipment, supporting multi-station simultaneous filling and automatic capping, quickly improving the production efficiency of your products and helping to reduce operating costs.
Please note that when companies consider capacity, they not only need to consider the current output, but also consider the requirements for equipment filling speed as output increases, so as to select filling equipment that suits the needs.
If you have doubt on which machine is more suitable for your request, please whatsapp: +86 18936474568 or Email: zoe@immay-auto.com to get your filling solution.
The packaging container directly affects the structural design and filling method of the filling machine.
In the selection of semi-automatic liquid and paste filling machines, the type of packaging container is relatively wider. Usually you need to tell us the diameter of the filling port and what kind of material to fill.
But for automated filling equipment, you need to tell us your container type, material and detailed size. Different container types determine the selection of our filling machines (such as stand-up bag filling machines, facial mask filling and sealing machines, tube filling and sealing machine, bottle filling machine, jar filling machine, vat filling machine, spray bottle filling machine).
When purchasing a filling machine, the relationship between budget price and production scale is a very critical factor. Enterprises with large production scale usually require more efficient and more automated filling equipment. Such filling equipment is often more expensive, but it can process a large number of products in a short time, improve production efficiency and reduce labor costs. And ensure filling accuracy and stable quality. On the contrary, enterprises with small production scale may not need such complex and expensive equipment. Choosing suitable equipment can help you control budget costs and avoid wastage of resources while maintaining production efficiency.
Therefore, when you choose to purchase a filling machine, you need to comprehensively consider your own production needs and budget: if it is a small batch production or a start-up enterprise, IMMAY recommends that you choose a semi-automatic or small scale filling machine with high cost-effectiveness and simple functions to meet the basic requirements. Production needs; for medium and large production lines or companies that plan to expand production scale, they should consider purchasing more efficient and automated filling equipment to improve overall productivity and competitiveness. When choosing, planning your future production needs in advance can help you make more reasonable decisions and ensure maximum return on equipment investment.
When companies are looking for filling equipment, the consideration of factory space is also important.
The semi-automatic filling machine occupies a small area, is suitable for factories with small filling volume and limited space, and can flexibly adapt to different production environments.
Linear filling equipment is often used in conjunction with automatic capping machines, automatic labeling machines and automatic packaging equipment, so more space is needed in the length of the factory to meet the needs of its production lines.
For businesses looking for a space-optimized solution, an integrated filling and capping machine is an ideal choice, taking up relatively little space while maintaining productivity. However, if the company needs to handle multiple bottle types, we do not recommend the use of turntable filling equipment, because each time a product is changed, it takes a long time to adjust and affects production efficiency.
Therefore, when companies choose filling equipment, they should comprehensively consider the type of equipment based on their own production needs and space conditions to ensure the smoothness and efficiency of the production process.
As a leading manufacturer in the industry, IMMAY relies on years of technology accumulation and innovation to not only provide efficient and accurate filling solutions, but also tailor-made to the personalized needs of customers in various industries. Our filling machines are widely used in food, cosmetics, pharmaceuticals, chemicals and other fields. With advanced technology, strict quality control and excellent performance, we can help you improve production efficiency and reduce operating costs. IMMAY, your production partner, is committed to providing professional, stable and trustworthy filling equipment to help your business take off!