Publish Time: 2022-08-25 Origin: Site
The mobile lifting mixer is a multifunctional industrial mixing equipment used for mixing, emulsifying, and homogenizing liquids and pastes. The lift stand mixer design combines mobility with adjustable lifting mechanisms to accommodate diverse mixing needs and varying work environments.
Immay blending machine efficiently blend various liquids, powders, or granular materials using the motor's mechanical power system. Unlike mixing tanks, they excel in scenarios necessitating frequent changes in work positions or mixing containers, such as laboratories food mixing, cosmetics manufacturing, and chemical production industries.
Pneumatic Lifting High Speed Liquid Disperser
Electric Lifting High Shear Cream Homogenizer
Different from stainless steel mixing tank with agitator, an industrial mixer is a precise and complex device that is mainly used for efficient mixing of liquids, pastes, granules and liquid chemicals in industrial fluid production. Its core components include:
This is the main structure of the high shear batch mixer, which is usually made of strong and durable materials, such as stainless steel or carbon steel, to ensure the operational stability and corrosion resistance of the equipment.
The frame design is tailored based on the mixer's power and processing capacity to meet various types of mixers and production volumes.
The motor serves as the power source for the mixer, equipped with a motor with appropriate power based on the required mixing intensity and speed. Immay's lifting mixer utilizes efficient motors to deliver stable and robust power, ensuring efficient mixing processes.
The agitator is a key component for material mixing, whose design directly affects the mixing effect. Immay provides various types of agitators, such as paddle type, turbine type, homogenizer etc., to adapt to materials with different viscosities and physical properties.
The lifting system is responsible for controlling the vertical movement of the mixer, mainly using pneumatic control and electric drive. The lifting function allows the mixer to adjust its height based on the size of the container and mixing requirements, thereby optimizing the mixing effect.
The control system serves as the central intelligence of the mixer, which includes various sensors, controllers and operating interfaces. The control system of the Immay lifting mixer is designed to be user-friendly, allowing operators to easily set parameters such as mixing speed, time and lifting height to achieve precise control.
These components work together to enable the Immay high shear homogenizer to adapt to various situations from small batch to large industrial production, providing precise and efficient mixing solutions.
These components work together to enable the Immay Lift Mixer to adapt to various situations from small laboratories to large industrial production, providing precise and efficient mixing solutions.
The lifting design stirring equipment is equipped with wheels or a mobile platform at the bottom, allowing the mixer to be easily moved within the factory or between different work areas, swiftly adjusting to changes in various locations and production requirements, thereby improving production flexibility. Additionally, the mixer can be effortlessly relocated to cleaning areas, simplifying the cleaning and maintenance process.
The lifting industrial agitator mixer is equipped with pneumatic or electric lifting systems, allowing operators to adjust the height of the batch mixer according to the mixing requirements. This design enables the emulsion mixer to adapt to containers of different sizes and depths, while also facilitating the addition and removal of materials by operators. Operators can control the lifting of the agitator simply by pressing the lift button. The lifting mechanism is made of durable materials and features precision engineering design, ensuring smooth and safe operation when the mixer is raised.
The high shear mixer's design carefully combines factors like material flow and mixing consistency, taking into account the physical traits of various materials. Whether blending solid and liquid, fusing liquids, binding powder and liquid, or homogenizing paste, this design boosts mixing efficiency and ensures even emulsification of final products, avoiding problems like fish eyes or clumps, meeting diverse production needs to high standards.
The equipment features button switches for control as well as a variable frequency speed control system. Operators can easily set stirring parameters such as speed, time, and lifting height according to the recipe and process requirements, simplifying the operation process.
The mobile lifting mixer is suitable for various industrial settings that require mixing, such as chemical, food processing, pharmaceutical, and cosmetics manufacturing industries. It can handle a wide range of materials, from low-viscosity liquids to high-viscosity pastes, including creams, lotion, gel, ointments, ink, coating, palm, suspensions, emulsions, lotions, mascaras, sunscreens, hand sanitizers, gels, liquid fertilizers, and paint etc..
The process mixer can flexibly adapt to the needs of various production capacities by customizing motors with different powers and adjusting the size of the lifting rod. From small 50-liter batches to large-scale 1000-liter batches, we can provide precise and efficient mixing solutions.
The mixer's design considers the product's process requirements, ensuring its efficiency and adaptability in practical applications.
To meet various industrial environments and production processes, mixers are classified according to material, lifting method, mixing method, and other dimensions. Each classification targets specific operating conditions and material characteristics to achieve the best mixing results.
Stainless steel is highly resistant to corrosion, making it ideal for applications where the mixer is exposed to corrosive substances or environments.
Additionally, stainless steel is easy to clean and maintain, making it suitable for hygiene-critical applications such as the food, pharmaceutical and cosmetic industries.
Carbon steel mixers are generally cheaper than stainless steel mixers. Carbon steel is strong and tough, chemical mixture machine is often used in the production of paints, cement and other products.
Electric hoist lifting : Electric hoists use an electric motor-driven mechanism to lift and lower loads. They are controlled by a wired pendant or a wireless remote control. The motor drives the drum, around which the lifting cable is wound to raise the load.
Electric hoists provide precise control over lifting and lowering speeds, making them suitable for applications that require careful positioning of loads. Additionally, compared to pneumatic lifts, electric lifts can lift heavier loads.
Pneumatic lifting: Pneumatic lifts use compressed air to operate pistons or diaphragms to lift loads. Compressed air is supplied to the lifting mechanism through pneumatic hoses, where air pressure generates force to drive the lifting mechanism and raise the load.
Pneumatic lifts offer safer operation and are the preferred lifting method for damp or explosion-proof work environments. Additionally, compared to electric lifts, pneumatic lifts have fewer moving parts, making them easier to maintain and repair.
High speed disperser
The core component of a disperser consists of a rotating shaft or agitator, equipped with dispersing tools such as blades, gears, cone blades, or helical blades mounted on it.
The high-speed rotating disperser operates at speeds up to 1440 RPM, generating strong liquid shearing forces that disperse and mix the raw materials together. This aids in dispersing and uniformly mixing solids and liquids, or liquids and liquids.
High Shear Homogenizer
The working principle of high speed homogenizer involves the homogenization of materials through the impact and frictional action between a high-speed rotating rotor and fixed stator plates.
When the rotor stator homogenizer is in operation, two rotors positioned horizontally begin to rotate at high speed. The material is fed into the homogenizer and enters the gap between the rotors via a turbine. During the homogenization process, the material is dispersed, mixed, crushed, and homogenized by the high-speed rotor's cutting, friction, and impact, achieving the purpose of refining and uniformly mixing the material.
Homogenizers achieve homogenization of liquid pastes through the high-speed rotating rotor, with speeds up to 3000 RPM. They are widely used in the food, cosmetics, and pharmaceutical industries for products such as mayonnaise, ketchup, creams, lotions, ointments, oral liquids, and other products with high viscosity.
Due to the varied formulations and process requirements across different industries, selecting a lifting mixer requires comprehensive consideration of numerous factors to ensure that the chosen equipment perfectly matches your product mixing process and meets specific production needs.
When selecting a mixer, considering the mixing purpose is crucial, as formulations and process requirements vary across different industries. Whether in the food, cosmetics, pharmaceutical, or chemical industries, the choice of mixer must be based on the specific mixing purpose to ensure the quality and performance of the final product.
For example, cosmetic cream mixer machine that mix emulsions or creams requires a high-shear emulsifier to ensure thorough emulsification of the oil and water phases, resulting in a stable emulsion product. While In chemical industry, such as water-based paint production, the industrial paint mixer mixing purpose can achieve uniform dispersion of pigments and stable mixing. In this case, a disperser should be selected to accommodate the chemical properties of the paint.
In the mixing process of raw materials, choosing the right mixer is crucial for achieving efficient blending and product stability. Raw materials with higher viscosity and complex chemical structures, such as emulsifiers, oils, and waxes, require powerful shear forces during mixing to ensure uniform dispersion and stable emulsification. For aqueous materials, which have relatively mild chemical properties, a high-speed disperser can be chosen to break down the intermolecular forces and achieve uniform blending with water.
Furthermore, in the process of fluid mixing production, which involves the mixing reaction of various chemical raw materials, the compatibility between different raw materials needs to be considered when selecting the type of mixer, in order to choose the most suitable mixer type.
When designing mixers for clients, Immay recommends the power and specifications of the mixer based on the production capacity of each batch.
Stainless steel SUS.316 is high corrosion resistance, making it particularly suitable for use in highly acidic, high-salt, or corrosive environments containing chloride ions, as well as in industries with high sanitary requirements such as food, pharmaceuticals, and cosmetics industries.
On the other hand, stainless steel SUS.304 is a food-grade stainless steel material with good corrosion resistance and processing performance, it is suitable for various production environments, especially those with high cost-effectiveness requirements.
Meanwhile, the material for the mixer's frame should also be chosen based on specific requirements.
SUS304 stainless steel frames offer excellent corrosion resistance, ideal for use in damp or corrosive environments,, while carbon steel frames, due to their cost-effectiveness, are suitable for dry environments or short-term production tasks where corrosion resistance is not a high priority.
When designing a mixer, the power of the motor needs to be considered not only based on the production capacity but also on the viscosity of the product. Oversized power can waste horsepower, while undersized power can damage the motor.
When selecting a lifting mixer, if the environment is humid or involves potentially explosive products, pneumatic lifting and explosion-proof motors are ideal option. For general use in typical environments, you can choose between pneumatic or electric lifting based on your specific needs.
Looking for the perfect mixing solution to ensure uniform fluid products? Look no further! Contact Immay today and discover our wide range of mixing machines tailored to meet your specific needs.
Whether you're an end machine user or a distributor, we have the expertise and experience to provide you with the most suitable mixing equipment. Don't settle for anything less than optimal efficiency and quality in your production process. Reach out to Immay now and let us help you achieve excellence in mixing!