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How To Produce Competitive Dishwashing Liquid?

Author: Site Editor     Publish Time: 2024-07-24      Origin: Site

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How to produce competitive dishwashing detergent

1. The main ingredients of dishwashing liquid

Dishwashing liquid is a powerful assistant in our daily cleaning, especially its high efficiency in dealing with greasy tableware washing work, which makes us quite familiar with it. It can quickly decompose the grease on the dishes, making cleaning simple and quick. So do you know what other main ingredients are in dishwashing liquid? Dishwashing liquid mainly has the following main ingredients:

  • Surfactant: Surfactant is the main ingredient of dishwashing liquid. It has good decontamination ability and can effectively remove grease and dirt. Commonly used surfactants include sodium sulfate of fatty alcohol polyoxyethylene ether, sodium alkylbenzene sulfonate, etc.

  • Additives: Additives can enhance the decontamination effect of surfactants and add some special washing functions. Commonly used additives include sodium chloride, sodium carbonate, sodium citrate, etc.

  • Fragrance: Fragrance can give dishwashing liquid a special fragrance, making the washing process more pleasant. Commonly used fragrances include essences, natural essential oils, etc.

  • Deionized water: Deionized water is the solvent of dishwashing liquid, which can dissolve surfactants and other ingredients. Generally speaking, the content of deionized water in dishwashing liquid is between 60% and 90%.


2. The importance of formula for dishwashing liquid

The formula of dishwashing liquid is the core of product performance, which determines key characteristics such as cleaning ability, consistency and foam. Traditional dishwashing liquid formulas usually contain non-ionic surfactants such as AEO series, FMEE, FMES and APG, which directly affect the consistency and degreasing effect of dishwashing liquid. In order to enhance product performance, manufacturers also add softeners, foaming agents, defoamers and glycerin with skin care and moisturizing functions, etc. These additives further shape the appearance and performance of dishwashing liquid.


The optimization of formula is also related to your production cost and market competitiveness. For example, the use of advanced formula technology for sulfonic acid-free laundry detergent and dishwashing liquid can avoid the use of high-cost traditional raw materials such as sulfonic acid and sodium hydroxide, effectively reducing raw material costs. This formula is not only cost-effective, but also stable, and is not affected by seasonal raw material price fluctuations, bringing significant economic benefits to your business.


In addition, the innovation of dishwashing liquid formula is the key for enterprises to achieve differentiated competition in the market. As consumers become more aware of health and environmental protection, the trend of using environmentally friendly and renewable raw materials is becoming increasingly obvious. Although petroleum-based surfactants may be better at degreasing, many companies prefer plant-based AEO surfactants for environmental reasons.


In summary, the development and innovation of dishwashing liquid formulas are crucial for companies. It not only affects the basic performance of the product, but also directly affects the production cost and market competitiveness.


3. What should you pay attention to when choosing dishwashing liquid making equipment?

The industrial manufacturing machines of dishwashing liquid mainly include reverse osmosis (RO) water treatment equipment, stainless steel mixing tanks, dishwashing liquid filling machines, stainless steel storage tanks, self-adhesive labeling machines and other key equipment. Together, they ensure that every step from raw material mixing, storage to finished product filling and labeling can be precisely controlled to achieve efficient production. So what aspects should we pay attention to when choosing dishwashing liquid production equipment?


3.1 Reverse osmosis (RO) water treatment with EDI plant

In the production process of dishwashing liquid, the quality of water is crucial because it is one of the most important ingredients in the dishwashing liquid formula. Using IMMAY's reverse osmosis water treatment equipment, especially systems with EDI (electrodeionization) technology, can significantly improve the purity of water quality. This deionized water not only reduces the minerals and ions in the water, but also eliminates microorganisms and organic pollutants, thereby ensuring the stability and safety of dishwashing liquid during formulation and use. IMMAY's reverse osmosis water treatment equipment not only provides high-purity deionized water through advanced reverse osmosis membrane technology and EDI process, but also has the advantages of easy operation, low maintenance cost and environmental protection and energy saving. This high quality water treatment solution makes the production of dishwashing liquid more efficient and reliable, while ensuring the purity and cleaning effect of the final product, meeting consumers' demand for high quality cleaning products.


3.2 Stainless steel mixing tank

In the production process of dishwashing liquid, stainless steel mixing machine plays a vital role. In order to ensure that the produced dishwashing liquid meets high standards of purity and hygiene requirements, the stainless steel mixing tank provided by IMMAY is a good choice for you. Our mixing tank is made of high quality stainless steel, which not only ensures the purity of production, but also has excellent corrosion resistance, ensuring that the equipment still maintains its performance and hygiene standards in long-term use.

IMMAY's stainless steel mixing equipment is specially designed with a heating module, which makes the raw materials more soluble under heating conditions, especially solid surfactants and thickeners. This hot mixing process not only promotes the emulsification process, but also helps to form a more uniform and stable detergent product. By precisely controlling the temperature during the mixing process, our equipment can ensure the smooth progress of chemical reactions, thereby improving the performance and consistency of the final product.


3.3 Dishwashing detergent filling machine

When choosing a dishwashing detergent filling machine, you need to consider its filling accuracy, ease of operation, flexibility, cleaning and sanitation standards, durability, cost-effectiveness and after-sales service. The dishwashing detergent filling machines provided by IMMAY excel in these aspects. We use advanced technology to ensure high filling accuracy and easy operation of the equipment. At the same time, we have the flexibility to adapt to a variety of bottle types and capacities, as well as an easy-to-clean design that meets the industry's hygiene requirements. Durable components and efficient performance reduce long-term operating costs, and our high quality after-sales service ensures the long-term and stable operation of the equipment. Choosing IMMAY, you will invest in an economical and efficient dishwashing detergent filling production line solution.


3.4 Self-adhesive labeling machine

When choosing a self-adhesive labeling machine, you first need to consider the shape of the bottle of the product, because the complexity of the shape of the bottle surface and the size of the label will directly affect the labeling accuracy and speed of the labeling machine. The self-adhesive labeling machine provided by IMMAY can adapt to bottles of various shapes and sizes. Whether it is round, square or special-shaped bottles, our equipment can ensure that the labels are quickly and smoothly attached. In addition, IMMAY's self-adhesive labeling machine is also highly flexible and adjustable, and can flexibly adapt to labels of various sizes and designs to meet your diverse production needs and ensure that your production line can run efficiently and stably.


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